Frac and well service pump consumables like valves and seats face constant stress from abrasive fluids and high operating pressures. Without proper installation, even high-quality components can fail early. GD Energy Products’ Redline+ Valves & Seats are field-proven to last 37% longer, and this guide shows how to install them to extend maintenance intervals.
The following step-by-step process outlines the correct removal and installation procedure to help you service valves and seats right the first time.
Begin by removing both the suction and discharge retainers from the fluid end.
Use the cover puller tool to remove each cover. Start by threading the tool into the cover, then use an impact to run it out. Repeat the same procedure for the other cover.
Once the discharge cover is removed, take out the discharge spring and discharge valve. GD springs are color-coded to match the urethane color on GD valves, helping confirm you have the correct spring for the valve.
Use the spring retainer tool to reach through, remove the spring retainer and suction spring, and then take out the suction valve.
Use the seat removal tool to remove both the discharge seat and suction seat.
Inspect both the suction and discharge bores to make sure they are clean and dry.
Clear out all sand, debris, or other material that could cause premature washout
Do not use lubrication when installing the seats. These are precision-fit, tapered seats and must be installed dry.
Start with the suction side. Drop the seat in and make sure it is centered. Use an old valve for the initial setting. Take a bar and give it two or three good taps until you hear a solid metal-to-metal sound. This confirms the O-ring is fully engaged in the taper bore. The O-ring is important because it helps with the initial sealing. As the fluid end is pressurized, it seals around the seat so the pressure on the valve can fully seat the seat into the taper bore
GD springs are color-coded to match the urethane color on the GD valves, helping confirm you have the correct spring for the valve. Install the suction valve onto the seat and place the suction spring on top. Then install the Falcon suction spring retainer; insert it straight, push down, and give it a 90-degree twist to set it
Repeat the same process for the discharge seat. Make sure the seat is centered, drop the valve into place, and give it a few good taps until you hear the metal-to-metal sound. Ensure the O-ring in the taper is undamaged and free of debris. Drop in the discharge spring
The discharge cover is shorter than the suction cover and has an insert for the discharge spring. Inspect the seals on both covers thoroughly. GD recommends replacing the suction cover seals each time the suction cover is reinstalled, as this will prevent suction bore wash damage and extend the life of your fluid end. Lubricate all seals thoroughly before installing
Carefully insert the covers into place, making sure they are centered and seated just before the seal engages in the bore. Repeat the same process for the suction cover
Install the suction retainer, aligning it carefully with the threads. Use a wrench to slowly finish seating the seal and cover in the bore. Repeat for the discharge retainer, making sure it is snug before using the wrench. Continue tightening until both retainers are secure. Properly tightened retainers keep the covers fully seated and prevent excess stress on the threads or the fluid end.
Need additional support? GD Energy Products has field service technicians available in every major shale play to assist with your equipment needs. Pump University, our hands-on training program, is also available, where experts come to your site to train your team on pump maintenance and repairs.
GD Energy Products’ Redline+ Valves & Seats are engineered for maximum performance and reliability, with a patent-pending design and optimized metallurgy for abrasion and chemical resistance. Manufactured in the USA, they have consistently outperformed the competition across numerous basins.
When run as a pair in harsh environments, Redline+ Valves & Seats deliver consistent performance, reduce maintenance intervals, and extend service life. As part of the Redline Series of frac and well service pump consumables, they are an ideal match for GD Energy Products’ proven pumps as well as competitor pump models.
With our “ready inventory” promise, you can count on readily available products that deliver unmatched quality and reliability.
Learn more about Redline+ Valves & Seats.
